Heavy equipment is a valued asset of many businesses, which is why it should be maintained optimally. In manufacturing environments and other industries, excessive downtime of heavy equipment can be costly. On the flip side, maintaining heavy equipment with meticulous attention to detail can significantly expand longevity. Let’s delve into six helpful maintenance tips for heavy equipment.
1. Train the Maintenance Team
There are many reasons to ensure the team working on heavy equipment has the proper training. Preventing injuries is at the top of the list. Employee training is beneficial for everyone and it’s also a requirement for preventing workplace injuries. Not only should training occur, it should be reinforced and occur regularly.
2. Assess Wear and Tear
Sometimes there are maintenance habits that result in unnecessary wear and tear. By assessing the machinery, you can pinpoint any issues and take the necessary precautions to prevent it in the future. For instance, if there are cracks and broken belts, there is an opportunity to make adjustments and prevent it from occurring in the future.
3. Regularly Check Lubricant Levels
Most heavy equipment requires lubricants to function properly. This is because it reduces the amount of friction that occurs when there are moving parts. Another benefit of lubricants is the prevention of buildup within the interior of machines. Lubricant levels for heavy machines should be checked on a regular basis.
4. Comply with Performance Limitations
There are times when operational requirements result in the overuse of heavy equipment. It’s important to ensure compliance with performance limitations to prevent unnecessary wear and tear. Not only can it reduce efficiency, it can also cause long-term damage.
5. Establish a Preventative Maintenance Schedule
Having a preventative maintenance schedule is important because it keeps you from reacting to problems by reducing the frequency in which issues occur. A preventative maintenance schedule will include working on electrical systems and replacing spare parts. You should follow the guidelines established by the manufacturer to develop a maintenance schedule.
6. Clean Machines Completely
A complete and thorough cleaning of heavy equipment is a critical part of maintenance. This includes getting rid of dust, grime, dirt, soot and grease that might be found in vents, seals and filters. How machines are cleaned will depend on the manufacturers recommendation.
Given the amount of money that’s typically spent on heavy equipment, you’ll want to extend the lifespan for as long as possible. By implementing the tips provided, you can protect the company’s investment. You can also protect employees, optimize the safety of your operations and significantly reduce the risk of workers’ compensation claims.